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Test Results

Tooling Benefits Test Results Cost Analysis Pricing

Deep Tempering Case Study

Field Tool Test Results

Tool
Type
Tool
Material
Type of
Coating
Tool
Mfg.
Application Material
Machined
Before
Cryo
After
Cryo
%Gain

DRILLING

Drill 5/8 HSS N/A Drilling 304 Stainless 1,200 3,600 200%
Drill 24/32 Carbide N/A Drilling 12L14 20,000 24,500 23%
Drill HSS/M2 N/A Drilling Alum Diecast 165 1,000 440%
Drill HSS Tin Drilling 1010 Steel 2,500 7,500 300%
Drill 3/8 C2 Carbide Tin Drilling 1010 Steel 1/2-3/4 hr 12 hrs 1000%
Drill 3/8 C2 Carbide N/A Drilling 1010 Steel 12/-3/4 hr 1 1/2 hrs 400%
Drill 3/8 M42 N/A Drilling 1040 200 parts 600 parts 200%

SCREW MACHINE

Form Tool C2 Carbide N/A Screw Machine 10B21 4,000 7,000 75%
Form Tool C2 Carbide Tin Screw Machine 1010 1,000 2,500 150%
Form Tool C2 Carbide Tin Screw Machine 1018 2,500 4,000 60%
Form Tool C2 Carbide N/A Screw Machine 1010 1,000 2,000 100%
Form Tool C2 Carbide N/A Screw Machine 1010 stress 3,000 7,600 153%
Form Tool C2 Carbide N/A Screw Machine 1018 1,000 2,500 150%

INSERT TOOLING

Insert Carbide Tin Finish 12L14 9,000 20,000 122%
Insert Carbide Tin Knee Tool 12L14 4,000 12,500 213%
Insert Carbide Tin Cut-Off 12L14 4,000 12,500 213%
Insert Carbide N/A Finish Form 1010 1,000 3,000 200%
Insert Carbide Tin Finish 1010 2,500 3,000 20%

MISCELLANEOUS TOOLING

Broach Spline Carbide N/A Broaching 12L14 1,500 3,283 118%
Stacking Punch Carbide N/A Punching 1010 Strs Prf 1,500 3,000 100%
Keyway Cutter Carbide Tin Cutting 416 Stainless 500 700 40%
Cutter Carbide Tin Cutting 1010 2,500 3,500 40%

BAND SAW BLADES

Band Saw Bi-Metal N/A Amada Cutting 304 Stainless 4 1/2 hrs 13 1/2 hrs 300%
Band Saw Bi-Metal N/A Morse Cutting A36 11 hrs 24 hrs 125%
Band Saw Bi-Metal N/A Lennox Cutting A36 10 hrs 27 hrs 175%

METAL STAMPING/PUNCHING

Die Set CPM10U N/A Stamping Copper 60,000 100,000 66%
Punch/Die M2 N/A Amada Punching 1040 1 shift 2 shifts 100%
Punch/Die M2 N/A Cleveland Punching 6061 300%

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Copyright, 1996-1998, Diversified Cryogenics, Inc.  All rights reserved.   May, 2001